SPECIFICATIONS OF A PYROLYTIC MEDICAL WASTE INCINERATOR FOR LARGE SCALE
1.    Capacity of destruction in weight: 500 kg/h.
2.    It should be able to operate not less than 8 hours/day
3.    This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…
4.    Design Specification : Types A, B, C, D, and E of medical waste
5.    “PYROLYTIC” combustion, by controlling the gasification of waste.
6.    The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings.
7.    It should be able to reduce the volume of wastes by 98%.
8.    It should be able to hold emission in the second burn with gas residence of not less than 2
seconds.
9.    The incineration should be completely free from visible smoke as well as offensive odours.
10.    The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg
•    The Temperatures of combustion: Minimum will be 850oC and max 1400oC
•    Post combustion: >1100oC.
11.    The Internal diameter of the Chimney: Ø 400 and its height: 8 m
12.    The Volume of the combustion chamber: 1.200 L
13.    The Dimension of the door for loading in cm: 120×120.
14.    Burner operation should be Automatic On/Off
15.    Fuel : diesel/Gas
16.    The supplier must provide necessary information for the best of the installation This incinerator with “PYROLYTIC” combustion must have:
17.    A combustion chamber of waste:
*    Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch
Load
*    A burner of lighting which the use is limited to the ignition of waste.
*    Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.
*    The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on
the outside sheet metal.
*    Composition of the refractory;
•    Refractory concrete :
▪    . Thickness    : ≥100 mm
▪    . Nature: 42% of Al203
•    Insulate in fibrous panels :

▪    . Thickness: ≥75 mm
•    Nature: Calcium silicate.
*    Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
*    Plate of combustion in Carborundum, avoiding the fixing of glass and slags.

18.    A chamber of post combustion of gases
*    A burner of combustion of gases,
*    A device of injection of air allowing a total recombustion of gases,
*    A device of air inlet of cooling of waste gases,
*    A sheath of evacuation of the gases burnt.
*    Carcass in strong sheet steel with support of connection.
*    Composition of the refractory;
•    Refractory concrete :
▪    Thickness    : ≥150 mm
▪    Nature: 65% of Al203
•    Insulate in fibrous panel :
▪    Thickness: ≥85 mm
▪    Nature: Calcium
*    Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
*    A secondary injection of air to ensure perfect oxygen content.
19.    A control box ensuring the complete cycle of combustion.
20.    A Pollution control device connected to the flue chimney must be connected to prevent
unnecessary escape of pollutants

21.    Fan:
*    Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of the automatic cycle.
22.    Controls and regulations:
Control box watertight to dust, including:

*    A switch circuit breaker for each engine (ventilators and burners).
*    A timer with adjustable temporization for the regulation of each burner.
*    A regulator with digital watching for the temperature of combustion.
*    A regulator with digital watching for the temperature of post combustion.
*    Electric box.

21.    The de- ashing must be done in the bottom of the combustion chamber or the deashing should be Automatic or manual batch de ashing.
22.    Process Filtering system : Scruber to be mentionned as optional
23.    Emission Standards Compliance: BS 3316 or équivalent standard
23.    Capacity to treat Plastic: Not less than 40% by weight
24.    CE Manufacturing Compliance: BS EN 746-2-1997

23.    The supplier must give batches of spare parts of first urgency and consumable of the incinerator.
24.    The installed incinerator must bear a one year guarantee.
25.    The supplier shall perform an onsite installation of the incinerator.
25. The technical training of operators will have to be provided and given by a technician from the factory; it will consist of curative and preventive maintenance, and the use of machine, etc

NB.: Civil works and any other related services for the installation and training of operators must be included in the incinerator’s price.

an incinerator for our dental clinics.The incinerator must comply with ” Technical Standard NTON 05-015-02 Management and Solid Waste Disposal Hazardous co go ” , in addition to meeting international standards functionality standards for new stationary sources and emissions from the Environmental Protection Agency United States ( Environmental Protection Agency EPA ) Incinerators Medical and Hospital infectious waste ( HMIWI its acronym in English ) and the standards of the World Health Organization (WHO ) .

According to point 8.5.1.3 of the NTON 05-015-02 incinerator must have the following:

” Incinerators equipped with a camera primary and a secondary combustion , equipped with burners capable of achieving complete combustion of waste and widespread destruction of harmful and toxic chemicals (dioxins and furans among others) , attached to the solid waste bioinfectious .

a) primary combustion chamber , it requires a temperature of 800 ° C and one hour dwell to be destroyed waste produced ash and gas , including dioxins can generate cancer is found .

b ) In the secondary combustion chamber must reach temperatures around 1,100º C and must be operated with a residence time of the flue gases of a minimum of two seconds. To treat gas flow and entrained particles , before being released into the atmosphere , should be added towers chemical washing , cyclones , filters . ”

The incinerator installed must comply with the design to ensure the destruction of all hazardous , biological , industrial waste and others. Combustion ” PYROLYTIC ” allows control of the gasification of waste and avoid significant release of black smoke and fine powder during loading . It also allows , regular and complete combustion of the waste.

The main advantages are a controlled combustion that guarantees the absence of smoke, color , smell or dust . It is also automatic, so you do not need supervision and has a low fuel consumption .

The incinerator includes:

1. A combustion chamber :
a. watertight door for manual loading of waste.
b . A burner start is limited to inflammation of waste .

2. A camera post-combustion gases :
a. burner combustion , low power .
b . An injection device air for total re- combustion of the gases .

c . An input device cooling air of the combustion gases.
d . A smoke evacuation duct .

3. A control panel ensuring complete combustion cycle .

The incinerator meets as indicated on waste incineration .
They will not burn plastics, packaging except that the amount so small that gases need not receive any treatment, secondary combustion chamber to 1100C handles everything ..

The chimney is 350 mm inner diameter and a height of 8.13m will with hatch analysis.

Combustion chamber

• The combustion chamber is thick steel plate (3 to 10 mm ) with reinforcements, specially built .
• Front loading with watertight door mounted on hinges, locking screw wheel , flexible gasket and an insulating refractory lined .
• An internal lining of refractory concrete containing 42% of H² 03 (alumina ) and 100 mm thick walls.
• fibrous insulation panels made of calcium silicate with a thickness of 75mm .
• Automatic Burner ( diesel or gas must be specified in the order ) with flames diving in one piece monoblock with an electronic ignition system , permanent ventilation control valve and isolation valve.

• combustion floor made in carborundum , preventing binding of glass and slag.

Afterburner gases

• The afterburner is strong sheet steel flange connection.
• Internal filling refractory concrete with very high alumina content ( 65 % H² 03) and a thickness of 150 mm .
• thermal insulation panels made of fibrous silicates and calcium with a thickness of 85 mm .
• diesel or gas burner (must be specified in the order ) , monobloc horizontal flame , electronic ignition , safe , permanent ventilation , control valve and isolation valve.
• air injection nozzles made of refractory steel with a flow control valve.
• These nozzles are specially designed and patented by ATI to guarantee very low hydrocarbon emissions.
• A secondary air injection is scheduled and ensures perfect oxygen content.
• Fan distribution primary and secondary air , the air flow regulation is effected by means of valves and actuators on automatic cycle commands.

Control and regulation
Control Panel dustproof , painted sheet with baked paint comprising:
• A circuit breaker switch for each motor ( fans and burners) .
• A timer adjustable time delay for each burner control .
• A regulator with a digital display for the combustion temperature .
• A controller with digital display for temperature afterburner .
• The electrical panel meets current standard. For removal of ash , a squeegee metal pan with handles

Painting
• Color : Light + dark blue.
• Special high temperature.

OPERATION

The operation thereof is as follows:

• Charging waste.
• Close the door.
• Obtaining the combustion cycle during which no monitoring service ( duration 2 hours ) is required.

The combustion cycle automatically ensures :
• Starting the secondary air fan.

After 10 minutes, the afterburner is temperature:

•Turning on the automatic burner combustion chamber , which guarantees the output of the gasification of waste. The operating time of the burner is programmable according to the type of waste, using an adjustable mechanical timer from 1-60 minutes.
• Automatic start of combustion air fan.

After 2 hours , the end of ” combustion cycle ” automatically guarantee :

• The closure of primary air servomotor .
• The post-combustion burner off.

During charging , opening the door automatically ensures immediate shutdown fan primary and secondary air . At the end of the combustion cycle the fan primary / secondary air and burner continues to run for 2 hours to protect the burners and to cool the oven . After this time the program automatically turns off the installation completely .

FUEL USE

This installation shall take for operation of diesel with the following characteristics :

Density at 15 ° C (max / min ) 0.88 / 0.82 kg / l
Weight sulfur 0.2 % max.
Kinematic viscosity at 40 ° c ( min / max) 2 / 4.5 mm2 / s
Point above 55C inflammation.
Cold filter plugging point -10 ° C max.

DIESEL AND FOOD TANK BURNER

The fuel tank will be located annexed to the dugout roof incinerator in a bund and have the following characteristics :

• Capacity: 1,200 liters
• Made of sheet steel for simple wall installation cubeto
• Output for ventilation diameter 1 ½ ”
• Pressure gauge and filler cap
• Meter and level switch

The incinerator has a consumption of 16.2 liters of diesel hour to burn waste generated operation 10 hours a week expected in two burning , so that autonomy will be 7.5 weeks . The reservoir will have an outlet and an inlet for return. Pipes for oil will drive the black steel pipe with longitudinal electric resistance welded 3/4 ” DN 20mm diameter . In the tank outlet pipe retainer debris filter , with aluminum body is placed , aluminum cup and stainless steel sieve with holes 100 microns in diameter .advise on the consumption rates, is that for both chambers, or per chamber?

an incinerator suitable for chemcial waste containers. capacity about 100 kgs per hour with a scrubber.1- One system of

medical waste materials incinerator
– Capacity : 100 kg
–  Fuel : gas oil

2- One system of normal waste materials incinerator
–  Capacity : 150 kg
–   Fuel : gas oil this kind of capacity will be a waste combustion central for a small city. you can find other

company. our products main for small waste output. for hospital directly, local at hospital, or portable/mobile

incinerator to one site when end-customer request. incinerator without smoke and smelting for the environment.

capapcity 500kg per day. Could you specify the point of oil fuel? By this you mean petrol or diesel?
with dieseil burner.we managed to get a walk in Algeria, and we hope to export to other countries in Africa.
we specify that we are interested in mobile incinerators for hospital use.

One 40′ Standard – containerised Incinerator, and understand you can help us with the procurement of the same.Waste type or application  : General and Medicine

Capacity kgs / hour             : 75 to 350
Hospital and Laboratory equipment. .

One of our valued customer is interested to purchase a Hospital Waste incinerator as per following specifications:

Hospital waste incinerator
Capacity: 50 Kg / Hour
Brand new complete working unit
Burners: Dual fired (Gas and diesel)
20ft container with an incinerator plant for burning solid waste including the following main items:

1. INCINERATOR
2. SPARK ARRESTER
3. FLUE GAS STACK / EXHAUST PIPE
4. DIESEL OIL DAYTANK 400 L NET
5. INTEGRATED FIRE FIGHTING SYSTEM
6. INSTRUCTION MANUALS
7. SPARE PARTS FOR 1 YEARS OPERATION
medical waste  incinerator is from 2.5 to 3 cubic meters and it’s capacity is from 60 t0 100kg per hour.