50 to 60kg/hr and 100 to 120kg/hr diesel powered incinerator

50 to 60kg/hr and 100 to 120kg/hr diesel powered incinerator.1. Capability to Incinerate the Following Types of Waste:
Household waste, glass, steel, aluminum cans and window extrudes, steel cans (crushed), timber, tires, white goods, plastic bottles, pressure packs, medical waste and quarantine waste.
2. Required Incinerating Capacity:
Approximately 4,500 tons per year. The incinerator must capable of incinerating type of waste mentioned or any combinations thereof at a rate of 3 tons per hour. The system shall be designed to run for at least five consecutive days non-stop if required.
3. Incinerator Design Requirements:
The system should be simple in design and operation, with minimal electronic components.
The incinerator and associated air pollution control technology will be:
a.Low in use of auxiliary fuel;
b.Low in electrical power use;
c.Require minimal pre-processing of Municipal solid waste;
d.The air pollution system shall comply with EU Waste Incineration Directive 2000/76 and forms part of the whole incinerator setup.
3.1 Specific Data that must be Provided with the Design
3.1.1 Incinerator Data:
a.Batch Load Capacity;
b.Primary chamber design (thickness , diameter, length, insulation , lining, volume hearth area, weight); c.  Secondary chamber design (thickness , diameter, length, insulation , lining, volume hearth area,  weight);
c.Exhaust stack design (thickness , diameter, lining number of sections, total stack length, height above base, weight);
d.Type and number of auxiliary fuel burners;
e.Fuel requirements – type, quantities;
f.Electrical power usage;
g.Electrical services required;
h.Water requirements – quantities;
i.Any other input requirements and consumables ;
j.Temperatures to be achieved to ensure suitable destruction of waste and comply with required air pollution control standards (EU Waste Incineration Directive 2000/76);
k.Residence time to ensure suitable destruction of waste and comply with required air pollution control standards;
l.Potential weight reduction (percentage) of waste;
m.Options to automatically and continuously monitor and record data such as dates, time of day, batch sequential number;
n.A temperature or visual indicator to display heat status of equipment; and
o.Details on graphic displays and / or computer recording devices.

3.1.2  Air Pollution Control System Data
a.The type of air pollution control equipment selected will comply with EU WID Waste Incineration
b.Directive 2000/76;
c.Details on the gas cleaning systems to enhance the removal of fine particles, acid gases and heavy
d.metals;
e.Details on components, such as:
quencher;
condenser / absorber;
venturi scrubber;
entrainment separator and
emissions stack(s).
Electrical power usage;
f.Any other input requirements and consumables (e.g. lime);
g.Details on graphic displays and / or computer recording devices;
h.Environmental requirements – The system would have the capacity / ability to comply with relevant air quality criteria; i.e.EU Waste Incineration Directive 2000/76. (or similar standards and criteria acceptable to the Australian Commonwealth Government Department of the Environment);
i.Specify air pollution parameters that are monitored.
3.1.3  Site Requirements for the Incinerator
a.Total land area dimentions;
b.Infrastructure required ( water supply, electricity supply drainage); and
c.Any specific environmental or climatic/meteorological factors that needs consideration.
3.1.4  Housing Requirements and Design
a.Details on requirements for a secure enclosure for the incinerator and associated air pollution control system. The enclosure will be designed to achieve occupational health and safety requirements such as: a. Free space is available on all sides and heat radiation is kept at a minimum giving the operators an:
b.easy workable environment and ventilation;
c.There are secure storage facilities for waste;
d.There are measures to avoid vermin and pests;
e.The materials will be of sufficient structural thickness for safety and to withstand sea corrosion.
4. Training, Maintenance And Instruction Manuals
4.1 Maintenance Manuals
Provide details on maintenance requirements, such as:
a.General cleaning and maintenance – frequency, skills / technical expertise required;
b.Expected life span of parts and the system as a whole;
c.Expected frequency of the need for replacement of parts;
d.Availability of parts and location of suppliers;
e.Frequency of need for major overhauls; and
f.Estimated down time required for general maintenance and major overhauls.an incinerator  for our dead animals in the farm particularly chicken.

install a diesel fired incinerator

incinerate mainly pharmaceuticals ( all types of dosage forms … syrups, tablets, injectables ) medical consummabables, and also biological fluids …
Capacity around 10 kg/ hour. install a diesel fired incinerator that can accommodate a batch load of up to 100 kg with a daily burning requirement of up to 500kg per 8 hour day. Industrial Incinerator to destroy
the pharmaceuticals waste like Alu, PVC,PVDC etc.Installation for burning of animal waste cost, presence, repayment terms where it is possible to buy in Russia? I am looking to for capacity between 200 -400kg
1.2FIELD PAINTING
Perform painting required for surfaces not otherwise specified, and finish painting of items only primed at the factory

1.3FIELD TRAINING
a. Submit [Six] complete copies of operating instructions outlining the step-by-step procedures required for system startup, operation and shutdown. Include in instructions the manufacturer’s name, model number, service manual, parts list, and brief description of all equipment and their basic operating features. And [Six] complete copies of maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, troubleshooting guides, and simplified schematic diagrams for the system as installed.

3.6.Performance
Preheat the incinerator for 4 hours to reach the firing temperature of 982degrees C [1800] degrees F. Weigh and record the total charge weight. Charge the incinerator at the rated burning capacity in kg pounds per hour for a period of [4] hours and operate in accordance with the manufacturer’s written instructions. Include in performance testing the operation of the mechanical charging facilities, the incinerator, the air pollution control equipment, the ash
handling equipment, and the operation monitoring facilities. Perform testing full scale for a full- operation cycle, and monitor performance to verify compliance with the contract requirements submit a report on monitoring results. Reduce the waste to a fine ash residue. Follow normal burnout procedure. After the incinerator has cooled, weigh the residue. The weight of the residue shall not exceed 5.0 percent combustible material of the total charge weight.
After clean-out, the incinerator shall not show any evidence of deterioration, such as shagged or spilling refractory, warping of parts, and discolored exterior paint.

•Control
Test the incinerator under actual firing conditions. Verify with testing that all controls function within the maximum and minimum limits for temperature or timing. Simulate actual unsafe conditions such as high temperatures and flame failure by reducing the settings for the activation of limit and safety controls.

•Shell Temperature
Operate the incinerator under normal load conditions for not less than 6 hours. After 6 hours, temperature readings of the outer shell, taken at not less than 5 random locations, shall not exceed the temperature limitation of paragraph furnace construction.
– capacity: 300-400 kg/hour
– Fuel syetem: Dual fuel( both oil and gas)

BIOHAZARD DISPOSAL INCINERATOR CONTAINERISED IN A 20 FT CONTAINER

BIOHAZARD DISPOSAL: CONTAINER

GENERAL INCINERATOR, IDEAL FOR INCINERATION OF VARIOUS TYPES OF WASTE, FULLY CONTAINERISED IN A 20 FT CONTAINER, TO INCLUDE BUILT-IN FUEL TANK AND GENERATOR.

TECHNICAL SPECIFICATIONS: COMBUSTION CHAMBER VOLUME (M3); 0.54 m3. SUGGESTED BATCH SIZE: 60 KG, BURN RATE: 69 KG PER HOUR, AVERAGE FUEL CONSUMPTION 13 KG PER HOUR, OPERATIONAL TEMPERATURE: 950-1320 CELSIUS, GAS RETENTION IN SECONDARY CHAMBER 0.5 SECS, WITH TEMP. MONITORING , AVERAGE ASH RESIDUE: 3%, THERMOSTATIC DEVICE: YES,
DIMENSIONS: EXTERNAL LENGTH (mm): 1520MM, EXTERNAL WIDTH (mm): 920MM, EXTERNAL HEIGHT (mm): 4020 MM
1. Incinerator for Bio-Medical Waste incineration needed
2. 50 kg/hr
3. 2 chambers must be there
4. temperature of primary chamber should be 850 degrees Celsius
temperature of secondary chamber should be 1200 degrees Celsius

an animal cremator

an animal cremator for our business in malaysia.currently we are doing individual private cremation and mass cremation for pets as well as medical waste.an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.Incinerator Specification

S. No.
Description

1
Feeding Capacity
100 Kg.

2
Burning Capacity
50 Kg. / Hour

3
Feed Mode
Manual

4
Fuel
Diesel Oil

5
Incinerator Type
Dual Combustion Chamber with Built in Smoke Filter ( Dry Scrubber )

6
Chimney Material
Non Corrosive / Corrosion Resistant Preferably Stainless for longer Life (Height 5-7 Meter)

7
Burners
High Quality European CE Certified Oil Burner

8
Control Panel
Standard PLC Control Panel

9
Power Supply
220/380 Volt Ac 50 Hz.

10
Oil Tank Capacity
200~~ 300 Litre

11
Burning Chamber
Fire Brick, Refractoy Brick, Concrete

incinerators

incinerate biohazard waste

an incinerator which is capable of burning between 3 to 5 tonnes per day of mixed waste products, plastics, rubber, flammable putrescible waste, medical waste, rubber tyres, paper and cardboard, textiles, green timber waste etc. As some of the waste products will contain non-flammable solids, the incinerator should be capable of extracting those materials probably via a rotary kiln process. We are however  open to suggestions on the issue of the rotary kiln solution as you may have other solutions available.

It is not intended to use any fuel, such as oil or diesel, to promote the burning of the waste, as the waste products are required to be incinerated using a free burning process. Hot air however from a downstream process will be available to increase the incinerator temperature and burning rate as required. Very high temperatures in the incinerator are not necessary and are not required.

The burning of the waste products is expected to produce toxic emissions which will be cleaned via other existing downstream processes and a Post Combustion process in the incinerator is therefore not required.

The incinerator should be capable of accommodating an automatic waste feed process.We are looking for incinerator to incinerate biohazard waste of our microbiology lab. Our daily waste production is upto 20 Kg maximum and incinerator will be required on weekly basis that is 1 or 2 times a week so you are therefore requested to kindly suggest the appropriate incinerator for our lab which shall be cost effective for us regarding purchasing and maintenance cost.

Solid Waste Incinerators

The Contractor shall provide a Cremation System package for  TWO (02) Cremators and system approved by related authority, which must fit into the allocated area as shown on the plan drawings. The work shall include but not limited to design preparation, authority design approval, supply, fabricate, construct, commissioning, testing, operational approval, provide training and also warranty of the system package. The work shall include all preliminaries, related civil and structural work, mechanical and electrical work and all external work required for the proper completion and operational of the system and as follows :The incinerator will be used for a group of private multi profile hospitals.

The hourly-generated waste is about 100kg per hour, but with 1000kg daily amount.

Due to the economic situation in Bulgaria now, our researches shows that a 100kg/hour system can fit the needs set in the project.

Please, offer us an Incinerator system that can match the parameters described above. We are ready to give information that is more detailed if you need such one. Within the technical specifications of you product we need to have full details of the parameters of exhaust gases, with all certificates you have about the environmental safety regarding EU directives.

1. All preliminaries which shall include but not limited to providing work insurances, taxes, mobilisation and demobilisation, contract management and supervision, design and professional fee, authority design approval, operational approval, site preparation, temporary storage, health environmental safety and security, setting out, CIDB levy, duties, deposits, fees, charges, contribution but not excluding only the bank guarantee to the authority JPP which shall be provided by the Client, progress reporting and other required preliminaries for successful completion of the work.This type of incinerator is what you have described as a ‘low temperature thermal decomposition incinerator’.  We can speed up the burning process by using hot air from a downstream process which can be fed back into the incinerator to raise the burning temperature.
considerably. These kinds of incinerators are the sort that would probably have been made and used many years ago before the anti pollution regulations were brought in. We believe that they would be very simple and cheap to manufacture for a company such as yours, as long as a large sales volume could be obtained. We believe that our technology will create a large need for this type of incinerator and would also make a good business opportunity for a company, such as Clover, who is able and willing to manufacture and supply them. I am sure that this simple type of incinerator could be easily modified to enable automatic charging and probably also automatic cleaning?

2. All structural, building and architectural work which includes but not limited to construction of all reinforced concrete work, chimney, structural steel work and all building work for all necessary requirements, operational and control panel system for proper completion and successful operation of the syste. The Contractor must make good all the works being disturbed.We want a very simple, single combustion chamber, incinerator which is capable of burning all types of waste and rubbish products. We will be treating the emissions from the incinerator in another process so we do not have to have scrubbing or other cleaning equipment to avoid pollution.
The incinerator is required to operate 24/7 continuously so it needs to be able to be cleaned whilst still operating. The waste materials being burned will contain non flammable materials and these will need to be cleared out of the incinerator. We would like this cleaning to be as simple as possible. The same applies to the loading of rubbish into the incinerator, which we would like to be able to be done automatically if possible.

3. All mechanical and eletrical works which includes but limited to supply, deliver and installation of all valves, penstock, screens, pumps, float swithces, flexible connector, pressure pipe works, blower, hot dipped galvanised lifting davits, air diffusers, hot dipped galvanised handrailings, hot dipped galvanised gratings, switch boards, cabling and wirings, lighting, earthing, metering, lighting protection, flow measurement and flow recorders, testing & comissioning and all necessary for proper completion and successful operational of the system.

TOTAL CARRIED TO COLLECTION

Design and Build approved gas cremation system
(Cont’d)

4. The Contractor shall provide and fully comply with all requirements by the related authority during design stage, design approval, inspection and after inspection, handing over of the system package whether it is clearly shown or not but deemed necessary for successful completion and satisfaction to the authority. The Contractor must allow in his tender price all direct and indirect cost at no extra cost to the Client for all such compliances.7.    Type of waste  : Bio-medical / Hazardous / Municipal / Trash  = ALL and Mixed
8.    Any other : Rubber, rubber tyres, Batteries, green waste, paper and cardboard
9.    Quantity of waste generated per day in kg : 3 -5 tonnes per day
10.    Duration – incinerator will be used per day : 1 – 8 hours / 1 – 16 hours / Continuous
11.    Approximate moisture content: Variable
12.    Local incinerator operating and emission standards : India / EURO / US-EPA  Australia
13.    What is the height of the chimney required? : No chimney is required. Flue length should be approximately 2 to 3 metres to join to a downstream process
14.    Fuel proposed to be used :  LDO / HSD / FO / SKO/ Gas / Other  – No fuel required – Intended to free burn waste products
15.    Availability of power and type : Electricity if required
16.    Details of space available :  Not restricted
17.    Do you require an automatic loading system? : [X ] Yes         [ ] No
18.    Do you require a gas scrubbing system? : [ ] Yes         [X ] No
19.    How soon do you require the system to be delivered? : Sea Freight to Port of Cairns, Queensland, Australia in approximately Two months
20.    City and country of use :  Australia
21.    Whether the location is a coastal area : [ ]Yes         [X ] No
22.    Any other specific requirements: Primary combustion chamber only is required. Solid and inflammable waste products need to be capable of being recovered from the incinerator easily using an automated procedure. This is because the incinerator will be required to operate 24/7. Rotary kiln or moving floor may be considered if deemed practical by the supplier. One initial incinerator is required for a proof of concept project and future orders for the successful supplier, following successful implementation of this project, are likely to be significant.
23.    It would be most useful if the supplier could send a video of the incinerator in operation or diagrams and pictures to show how it works.

5. The Contractor shall be responsible for all maintenance of the system, routine and periodical maintenance such as cleaning etc. during, upon completion, before and after inspection. The maintenance shall be in fully compliance to the authority requirements and satisfaction and shall be deemed included in the Contractor tender price and at no extra cost to the Client.

6. The Contractor must submit to the S.O their proposed system package detail, which includes authority approval and an A4 or A3 preliminary dimensioned system layout fitting into area allocated in the plan drawing.

7. For maintenance and services during Defect Liability Period, respond period to any complaint for the Contractor to attend shall be within 24hours

8. The Cremators package shall, inter alia, inclusive the following scope:

– Furnace Chamber and Afterburner

– Combustion System

– Control Panel

– Single refactory lined chimney for 2 cremators

– Flue Gas Sampling Platform

– Electrical wiring within the system requirements

– Raking Tools

– Ashbox

– Approval from DOE / Local Authority

– Any other scope/works required for the systems

incinerators that can handle Bio-Medical waste red bag

incinerators that can handle Bio-Medical waste (red bag) from research laboratories with level 2 and 3, animal research, and hospitals.  There are also a small amount of Pharmaceutical waste to be destroyed.  I would like your recommendations on what incinerators would handle the these requirement based on the following monthly kilograms of material.

 

Site 1 – 4,650Kgs per month (I have recommend that I install two incinerators at this location since it is a medical research facility and the usage is very high)

 

Site 2 – 1000Kgs per month (this facility deals more with animal research but also has red bag waste from their research side, they currently have a large animal carouse incinerator)

 

Site 3 – 1000Kgs per month (this facility is a local hospital with bio-waste from treating patients)

Biomedical Waste Incinerator, 10-15 KG 

The first is a small
20kg/per hr incinerator for a small-medium sized hospital, and the
second is a 500kg per/hr incinerator for a company planning to start a
incineration service in Lahore.Burn Rate : >200 kg per hour
Average fuel consumption : ~29 kg per hour ( Or lesser)
Gas Retention in Secondary Chamber : 2 secs
Temperature Monitoring : Yes
Average Ash Residue : 3%Medical waste management practises here are sub-standard. I have come across your small scale medical waste management units.Biomedical Waste Incinerator, 10-15 kg
Manufacturer:
Brand:
Type / Model:
Country of Origin:
Description of Function
The Biomedical Waste Incinerator is used for Incineration of each type of Biomedical Waste.
The Disposal of such Biomedical waste is a very important as it is a dangerous wastes for
human life, and It is only possible with a perfect incinerator.
Operational Requirements
It shall be operated by manual and automated mode.
The combustion efficiency (CE) shall be at least 99.00%.
The combustion efficiency is computed as follows:
C.E.= __%CO2______ x 100
%CO2 + %CO
Emission Standards: Lower emission rates are preferred.
Parameters                   Concentration in mg/Nm3 (12% CO2 correction
Max total dust              30mg/m3
Max Sulphur Dioxide      200mg/m3
Max Nitrogen dioxide    400mg/m3
Max Carbon                     100mg/m3
Monoxide
Minimum stack height shall be 30 metres above ground.
Volatile organic compounds in ash shall not be more than 0.01%.
System Configuration
Biomedical Waste Incinerator, complete unit.
Technical Specifications
Incinerator:
It shall be Electrical or Diesel Fired Incinerator or Controlled Air & pyrolytic.
Type of Waste: Biomedical Waste
It shall have burning capacity 10-15 kg/hr.
Fuel: Diesel
Burner: Monoblock fully automatic burners.
Temperature: Primary Chamber 800 ± 50 oC, Secondary Chamber 1050 ± 50 oC.
Type of Waste: Biomedical waste with moisture content up to 85%.
Destruction Efficiency: 99%.
It shall have separate digital display of temperature for both chambers.
It shall have provision for measuring primary & secondary chamber temperatures using external
thermo coupler.
Secondary chamber gas residence time shall be minimum 1 second at 1050 oC.
Primary Chamber:
Type: Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC
Insulation thickness: approx.115mm thick
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Ash Removal: Manual/automatic
Secondary Chamber:
Type : Static Solid Hearth
Material of Construction: Mild Steel, 5mm thick
Refractory thickness: approx.115mm thick
Material: Refractory bricks confirming to international standard.
Temperature resistance: 1400 oC.
Insulation thickness: approx.115mm
Material: Insulation bricks confirming to international standard.
Waste Charging: Manual & Automatic waste charging.
Emergency Stack:
Type: cylindrical, top mounted on venturi ejector.
Material of Construction: Mild Steel, 3mm thick.
Refractory: 75mm thick castable.
Insulation: 25mm thick castable.
Quencher:
Material of construction of outer body: Mild Steel refractory lined from inside.
Shall have water circulation system with centrifugal pump.
It shall have to reduce flue gas temperature before venturi scrubber.
Shall provide pump motor of suitable capacity.
Air Pollution Control Device – Venturi Scrubber
Type: High pressure jet type.
MOC: Stainless steel – 316L.
Temperature at the outlet: 78-80 oC
Scrubbing Media: Water with 5% caustic
Re- Circulation Pump for Venturi Scrubber
Type: Centrifugal
Application: PP/SS
Piping : PPR
Droplet Separator & Re-Circulation Tank (Integral)
Type: Cyclonic
Application: To separate water droplets from flue gases
Material of Construction: Mild Steel Rubber lined 3mm thick
I.D. Fan:
Type: High pressure centrifugal
Material of Construction: Stainless steel 304, impeller and mild steel rubber lined casting
Drive: Bel
Combustion Fan:
Type: Centrifugal
Modulation: Manual damper control
Material of Construction: Mild Steel
Drive: Direct drive
Burners:
No. of burners: 2 Nos. (1 No. in Primary Chamber and 1No. in Secondary Chamber)
Type: Monoblock fully automatic
Fuel: Diesel
Fuel Oil Storage Tank:
Shall provide suitable capacity of oil storage tank.
Material of Construction: Mild steel.
Facility for visual checking of fuel shall be there.
It shall have diesel consumption monitoring system.
It shall come with diesel oil level indicator, piping with valves & N.R. valve.
Control Panel:
Type: Manual & Automated PLC based control panel with printer & recording device.
Material of Construction: CRCA sheet
It shall have digital temperature controller.
Epoxy powder coated washable paint finish.
It shall have audio-visual alarm system.
Chimney of 30 meters Height:
Material of Construction: Mild Steel
It shall be self-supporting type.
Height shall be 30 meters from ground level.
Paint The chimney is painted externally with two coats of heat resistant aluminum paint
Shall provide ladder till the top.
It shall have 3mm thick rubber lining from inside for protection.
It shall come with aviation lamp, lightening arrestor, stack, drain, inspection platform, sampling
port.
Consumption certificate:
The bidder must submit diesel consumption for a daily operation of 6 hours.
Turnkey:
Prices offered shall be inclusive of all civil works, electrical requirements including cabling and
switches required for installation & commissioning of the equipment.
Bidder shall submit detail drawings, design, and layout plan of civil works.
The bidder shall submit the details of BOQ of civil and electrical works.
Accessories, spares and consumables
All standard accessories, consumables and parts required to operate the equipment, including
all standard tools and cleaning and lubrication materials, to be included in the offer. Bidders
must specify the quantity of every item included in their offer (including items not specified
above).
Operating Environment
The system offered shall be designed to store and to operate normally under the conditions of
the purchaser’s country. The conditions include Power Supply, Climate, Temperature,
Humidity, etc.
Power supply: 220-240 VAC, 50Hz single phase/400 – 420 VAC, 50Hz three phase as
appropriate fitted with appropriate plug. The power cable must be at least 3 meter in length.
Standards and Safety Requirements
It shall have approval of “Pollution Control Board” of purchaser’s country.
All mandatory approvals required for the installation and operation of incinerator shall be done
by the bidder.
Must submit ISO 9001 AND
CE or USFDA approved product certificate.
User Training
Must provide user training (including how to use and maintain the equipment).
Warranty
Comprehensive warranty for 2 years after acceptance.
Maintenance Service during Warranty Period
During the warranty period supplier must ensure preventive maintenance along with
corrective/breakdown maintenance whenever required.
Installation and Commissioning
The bidder must arrange for the equipment to be installed and commissioned by certified or
qualified personnel; any prerequisites for installation to be communicated to the purchaser in
advance, in detail.
Documentation
User (Operating) manual in English.
Service (Technical / Maintenance) manual in English
List of important spare parts and accessories with their part number and costing.
Certificate of calibration and inspection from factory.