CONTAINERIZED INCINERATOR FOR INCINERATING HAZARDOUS AND NON HAZARDOUS WASTES (BOTH DOMESTIC AND INDUSTRIAL) AT A MINIMUM RATE OF 300KG/HR WITH THE FOLLOWING SPECIFICATIONS:

Ø  PRIMARY CHAMBER VOLUME 7.2M³

Ø  BURNING CAPACITY 300Kgs/hr.

Ø  PRIMARY CHAMBER TEMPERATURE 850⁰C AND SECONDARY CHAMBER TEMPERATURE 1100⁰C

Ø  REFRACTORY THICKNESS 225MM; REFRACTORY WITHSTAND TEMPERATURE 1400⁰C

Ø  RAM LOADER CAPACITY 0.75M³; OPERATIONAL CYCLES PER DAY 8-16 Hrs.

Ø  FUEL DIESEL/NATURAL GAS; NUMBER OF PRIMARY BURNERS & RATING: 2 @ 250kw

Ø  NUMBER OF SECONDARY BURNERS & RATING: 2 @ 400kw; ELECTRICAL SUPPLY 230V 60Hz

Ø  BIN TIPPER, MONITORING SYSTEM, CLEANING SYSTEM

Ø  GAS CLEANING AND GAS MONITORING.MSW1000 General Medical Waste Incinerators burn rate up to 100kg/hr
A2400 Animal / poultry Waste Incinerators burn rate up to 200kg/hr.Laboratory  waste Management  system
01. Liqued water purification system.
02. Number of laboratories    – 05
03. The estimated liquid water waste    – 6000 L including
a. chemicals
b. toxins
c. Bio Hazardous materials.
Temporary allocated space for purifications system- 30×20
The following should be indicating in the biding document
1.Method of disposing treated waste water
2.Method of discarding the sludge
3.To follow ISO standard/regulations of Central Environment Authority[CEA]
4.Time frame for construction
5.Request the cost for each item of the project [Consultancy/designing/construction] as well for the whole project.
6.Warranty period and maintaincne.

the incinerator can be used to dispose  Medical waste IV, used needles, used syringes, scalpels, used dressing material ,personal protective equipments like gown, gloves etc. amputated body parts, excreta from patients and other laboratory waste.incineration units that can handle a mix of medical and hazardous wastes. The medical wastes include (but are not limited to) materials contaminated with blood, bodily fluids, fecal matter, and human tissue/organs from surgery. The hazardous compounds include (but are not limited to): xylene, toluene, chloroform, methylene chloride, trichloroethylene, acetonitrile, formaldehyde wastes, chemotherapy wastes (e.g., Chlorambucil, Cytoxin, Daunomycin, etc.) radiology wastes (e.g., glutaraldehyde), and mercury-containing compounds.includes amputated body parts, body fluids including contaminated blood, blood products, excreta from patients, cultures of contagious viruses and other laboratory wastes e.t.c.
Medical might also include used needles, used syringes, used , expired or contaminated dressing materials like bandages, plasters and plastics, e.t.c. The Incinerators should also allow for disposal of other wastes generated in hospital environment.Technical Specifications for Portable Incinerators

The Chamber volume of approximately 0.37m3 and a
1     combustible load volume (volume of material) of
approximately 0.30 m3

2     Burner power of approximately 189,000kcal/hour
Maximum Combustion Temperature of up to 1250

Degree Celsius
Type of emitted Gas: Inert and nil environmental pollution effect
Electrical Power: 220V/50 or 60 Hertz

Fuel: Diesel

Electrical consumption of approximately: 0.35 kw/hr

Fuel consumption range: 7 – 11 ltrs/hr

Controls: Incinerator control including control panel, timer, display for monitoring combustion temperature, system error display, etc.
Packaging/Installation: Incinerator fully assembled and ready to be plugged in power source

Instruction manual: Package must be provided with instruction manual including detailed information to installation, operation, maintenance, interpretation of trouble shooting signals and contact telephones
numbers/emails of local or overseas manufacturer’s technicians that can be contacted for guidance on operation of the equipment, if necessary.

training guide/manual on a compact disc including a demonstration for installation, operation and
maintenance, as well as safety guidelines, etc.

Scope of Supply: Package must be provided including
all the required accessories for installation and must
include spare parts/consumables that are required for a
one year period at a combustion rate of up to 8 hours
daily

Warranty must be provided for a 5-years period
starting with the incinerator’s installation and
including the provision of accessories and
consumables

1 Incinerator 30 =KG  burn/h and it must have a Scrubber.

2 Incinerator must have Electrical Plastic Shredder for cutting of glass bottle,surange of Medicine.

3 Incinerator must have Electrical Auto Clave or Microwave for Dis Infection  separately with incinerator.
4 Incinerator must have Double Chambers first Chamber must gave 800C temperature and secondary Chamber working 1200C temperature.
5 Incinerator in out place must have a Parameter to show inner temperature of incinerator.
6 Incinerator must work in two systems Electric and fuel describe in which kind of fuel works.
Note we want it works on diesel fuel and electric also.for a small pig slaughterhouse project in Vietnam we are looking for a
solution to destroy safely inedible  and seized animal products.

As the slaughtered pigs are consumed by more than 90% (from hooves to
head, blood, etc) the waste volume is quite small even in
slaughter-points with up to 100 slaughtered pigs per day.

Although the use of meat and bone meal is not prohibited in Vietnam the
small volumes of waste do not seem to justify the installation of a
rendering unit, not even of a batch cooker, so incineration seems to be
the best option.

I would like to receive more technical details e.g. fuel consumption for
incinerating 100/200 kg of animal products per day and also the FOB
price of the unit.The types of waste to be treated are (after EUROPEAN WASTE CATALOGUE AND HAZARDOUS WASTE LIST, 2002):

18 01 01 sharps (except 18 01 03)

18 01 02 body parts and organs including blood bags and blood preserves (except 18 01 03)

18 01 03* wastes whose collection and disposal is subject to special requirements in order to prevent infection

18 01 04 wastes whose collection and disposal is not subject to special requirements in order to prevent infection (for example dressings, plaster casts, linen, disposable clothing, diapers)

18 01 06* chemicals consisting of or containing dangerous substances

18 01 07 chemicals other than those mentioned in 18 01 06

18 01 08* cytotoxic and cytostatic medicines

18 01 09 medicines other than those mentioned in 18 01 08

18 01 10* amalgam waste from dental care

Hospital Waste Management as well as Competitive prices as Pakistan is a competitive market. We have a complete setup with Office, Customer Relations, Import / Export, Biomedical Department, Application Support Department & Project Designing Department.Description        Minimum Requirements
Design standard    Multiple chamber incinerator to the design of EPA  standards, Air pollution control
Description of the Chimney    Top mounted, self supporting
Incinerator performance    150kg/hr
Refuse     Hospital waste and carcasses
Recommended Temperatures    Minimum 1000⁰C
Dimensions:
Length
Width
Height
Extra width for burners    At least 3000mm
Loading door opening    Minimum 700mm x 600mm
Hearth area    5.00square meters
Description or grate/hearth    A full hearth supplied to prevent contaminated liquids from flowing into the ash pit without being incinerated
Primary chamber volume    At least 3 cubic meters
Mixing chamber volume    At least 1 cubic meters
Settling chamber volume    At least 3 cubic meters
Weight excluding chimney    15, 000kg at manufacture
Firing tools supplied    Hoe, Poker and rakeMaterial of construction    Case – 5mm mild steel.
Bracing – Heavy angle and channel.
Hearth – 1550⁰C castable general purpose high strength, high abrasion resistant monolithic refractory concrete.
Ashing door – High grade cast iron.
Loading door – 5mm mild steel lined with 1550⁰C castable  general purpose high strength, high abrasion resistant monolithic refractory concrete.
Refractory  concrete:
Alumina content of refractory
Refractory thickness
Minimum 49%
At least 127mm.
Insulation  to walls     1000⁰C Castable insulation
Chimney stack:
Chimney
Height from base    3.5 mm mild steel
9 meters above ground level and clear the highest point of the building by not less than 3 meters
At least 560mm
At least 750Kg
Controls:
Draught

Air supply

Electric

Barometric indicator, door operated draught limiter

Built-in forced heated air ducts, primary and secondary (intensifier)
Control panel – Circuit breakers, main switch, timer, pilot lights, 2 set point pyrometer and one set point pyrometer.
Electricity supply required    415 Volts Three phase.
Auxiliary  fuel    Electrically operated only
Emission     Multiple chamber design with inbuilt emission control
Paint: Case and stack    400⁰C Heat Resistant Grey
Temperature of case    100⁰C

Incinerator for hospital waste management with the following features:

• In high temperatures (pyrolytic incinerator two chambers with temperatures ranging from 950 º C to 1320 º C;

• Ability to destruction of 400 to 600kg per hour;

• Capable of destroying microorganisms;

• Drain ash;

• Drain needle and glass crusher;

• Porch with tap water for hand washing and decontamination;

• Observe the issue of environmental quality standards, emissions fluent and regulation on the issue of waste;install large incinerator to one of the biggest veterinary hospital in KSA so if you will support us with one unit (large incinerator) and environmental with onsite training , the capacity for the unit is 2000 Kg for cattle , horses and farm animals also suitable to all animal waste types , we need it diesel fired . OES-Industrial MultiWaste Incinerator System (Solid/Liquid)

Scope of the Work:
Design, installation and commissioning of multi industrial waste incinerator.
Capacity: 315 KG/HOUR SOLID WASTE/ OR 200 LITRES/HOUR LIQUID WASTE (with dual chamber system)
1st chamber-870 Deg.C – 900 Deg.C
2nd chamber-1000 deg.C – 1200 Deg.C

Sources Of The Wastes
The following types of wastes can be treated by using incinerator.
a). bio medical waste/pharmaceutical waste
b). solid chemical waste/textile industries waste
c). liquid chemical waste
d). dyes and intermediate waste
e). organic chemical waste
f). liquid ink waste/acidic residue
g). insecticides/herbicides/pesticides
h). fungicide waste
i). ethanolamine
j). amino ethanol
k). mono ethanolamine
l). ETA,MEA waste
m). wastes after treatment of chemicals in etp plant.
n). mixed liquor waste water
o). alcoholic waste.
p). agricultural liquid chemical waste.
q). sludge mix liquid
r). slurry/adhesive/grease/powder coating wastes.
s). semi solid liquid chemical waste
t). bulk dry chemical waste.
u). pharma chemical wastes.
v). solvent chemicals/paint wastes/used glass beads
w). used tires.
x). used cotton rags
y). contaminated plastics/resin wastes.
Scope of Work:
Incinerate all types of liquid/solid hazardous/chemical/non hazardous wastes avaliable in the industries with proper scrubbing system with standard emission rates.
The dual stage incinerator helps to burn the waste in two stages , first at a medium temperature of 870- 900 Deg C and the second stage at 1200 deg C
Producing ash and Gaseous fumes which are treated with cyclone type wet scrubber and caustic scrubber to produce air with pollutants in the permitted range and Non hazardous ash mainly inorganic salts.

Incinerator utilities
Incinerator should have following criteria:
Metallic seal structure with ceramic insulation to avoid heat  radiation and control radiant temperature
Advanced gas treatment system to avoid emission of toxic gases (scrubbing system).
Low consumption high efficiency compact automatic burning system.
Low running and maintenance costs
Fully automatic and simple to operate control panel
Afterburner Preheat
Dense refractory concrete lining rated at 1600 C
Solid Hearth to allow maximum Burnout
Large Top opening lid for easy loading
Wide door for ash removal
Optional Stainless Steel Casing
Heat recovery option